Sirrin Samar da Abubuwan Canjin Amorphous Alloy Transformers

Abubuwan da ake buƙata don samar da amorphous alloy transformers Amorphous alloy tubes Amorphous alloy tubes Amorphous alloy tubes su ne ainihin kayan don kera cores amorphous alloy transformer, kuma aikin su kai tsaye yana ƙayyade tasirin ceton kuzari. Mai Transformer. Amorphous gami kayan ƙarfe ne da aka shirya ta hanyar fasahar ƙarfafa ƙarfi da sauri. Atom ɗin an shirya su cikin rashin ƙarfi, babu iyakokin hatsi, babban ƙarfin maganadisu da ƙarancin ƙarfi, da kyawawan kaddarorin maganadisu masu taushi. Abubuwan da aka saba amfani da su na amorphous alloys sune baƙin ƙarfe (Fe), boron (B), silicon (Si), cobalt (Co), da dai sauransu. Rawanin abubuwa daban-daban zai shafi kaddarorin magnetic, kaddarorin inji da juriya na amorphous gami. Misali, haɓaka abun ciki na ƙarfe na iya ƙara ƙarfin shigar da maganadisu jikewa; Bugu da kari na boron da silicon abubuwa na iya taimakawa wajen rage Magnetic crystal anisotropy na abu da kuma inganta Magnetic Properties. Amorphous alloy tube yawanci bakin ciki sosai, gabaɗaya a kusa da 20 zuwa 30 microns, kuma faɗin an ƙaddara bisa ga buƙatun samarwa, yawanci 100 zuwa 200 mm. Kayayyakin daɗaɗɗen kayan daɗaɗɗa suna taka muhimmiyar rawa a cikin masu taswirar gami da ba na ferromagnetic ba. Za su iya keɓance abubuwan haɗin kai kuma su hana ɗigogi na yanzu da gajerun da'irori. Abubuwan da aka saba amfani da su sun haɗa da kwali, insulating varnish, polyester film, da dai sauransu. Insulating kwali an fi amfani da shi don yin skeletons na iska, insulation interlayer da interphase insulation na transfoma, kuma yana da kyau inji ƙarfi da rufi Properties; Ana amfani da insulating varnish don lalata iska, wanda zai iya inganta haɓakar wutar lantarki, juriya na danshi da aikin watsar zafi na windings; Fim ɗin polyester yana da ƙarfin lantarki mai ƙarfi da juriya na zafi, kuma ana amfani dashi sau da yawa tare da kwali mai rufewa don haɓaka tasirin haɓaka. Bugu da ƙari, a cikin wasu manyan na'urorin da ba na ferromagnetic alloy ba, ana amfani da kayan aiki masu mahimmanci irin su fina-finai na polyimide don saduwa da buƙatun rufewa da kuma matsanancin zafin jiki. Kayayyakin sarrafawa: Kayayyakin sarrafawa sune mahimman abubuwan haɗin wutar lantarki kuma ana amfani dasu don watsa makamashin lantarki. A halin yanzu, abubuwan da aka saba amfani da su don isar da wutar lantarki sune tagulla ko aluminum mai tsafta. Copper yana da kyawawan halayen lantarki, ƙarfin zafi da kaddarorin inji, kuma yana da ƙarancin juriya. Yana da manufa conductive abu, amma farashin ne in mun gwada da high; aluminum yana da ƙarancin ƙima da ƙarancin farashi, kuma ana amfani da shi sosai a wasu aikace-aikacen da ke da tsada. Koyaya, juriya na aluminium yana ɗan girma sama da na jan ƙarfe, kuma yanki na giciye na windings na aluminium yana buƙatar zama mafi girma a daidai wannan ƙarfin ɗaukar nauyi. A lokacin aikin samarwa, ana sarrafa kayan da aka sarrafa zuwa waya zagaye ko lebur waya, kuma a raunata su zuwa juyi daban-daban da sifofi gwargwadon iyawa da ƙarfin wutar lantarki na na'urar. Tsarin samar da gami da ba na ƙarfe ba. Saboda ƙananan taurin da babban gaɓoɓin amorphous alloy tube, suna da haɗari ga ɗan lalacewa yayin sufuri da ajiya, kuma waɗannan lalacewa na iya shafar kaddarorin maganadisu. Sabili da haka, wajibi ne don dubawa da tsaftace farfajiyar don cire datti kamar man fetur, ƙura, da fim din oxide a saman. Sa'an nan kuma, bisa ga girman ƙira na ainihin, amorphous alloy tsiri an yanke shi a cikin tsayi mai dacewa da nisa ta amfani da kayan aiki mai mahimmanci. Dole ne a kula da daidaiton girman daidai lokacin aikin sausaya don gujewa karkacewar girma da ke haifar da gibin iska yayin babban taro, don haka ƙara juriya da asara. Core Manufacturing Amorphous alloy transformer cores yawanci daukan rectangular ko involute Tsarin. Tsarin masana'anta na murjani rectangular shine a tattara tarkacen gami da ba na ƙarfe ba a cikin wata hanyar lamination, yawanci ta hanyar haɗuwa ko butting don tabbatar da ci gaban da'irar maganadisu da ƙananan juriyar maganadisu. A lokacin aikin tarawa, ya kamata a yi amfani da matsa lamba mai dacewa don sanya igiyoyin su dace sosai kuma a rage tazarar iska. Tsarin kera na involute cores ya fi rikitarwa. Da farko, an raunata raƙuman gami waɗanda ba na ƙarfe ba a kan wani nau'i na musamman don samar da babban kek mai siffa mai ƙima, sa'an nan kuma ana tattara biredi ɗin cikin cikakken tushe ta hanyar tsari na musamman. Bayan an yi ainihin, ana buƙatar magani na annealing don kawar da damuwa na ciki da ke haifar da tsiri yayin aiwatar da yankewa da tarawa, da kuma mayar da haɓaka da haɓaka halayen magnetic na amorphous gami. Annealing tsari yawanci ana aiwatar da shi a karkashin injin iska ko inert gas kariya, tare da zafin jiki sarrafa a 300-400 ℃, kuma sannu a hankali sanyaya bayan wani lokaci na rufi. Samar da iska: Dangane da buƙatun ƙirar na'urar, bayan an sarrafa kayan aikin cikin wayoyi na ƙayyadaddun ƙayyadaddun ƙayyadaddun iskar gas, ana fara samar da iska. Iskar takan yi amfani da na'ura mai jujjuyawa don hura wayar kan kwarangwal mai rufewa bisa ga ƙirƙira adadin juyi da hanyar juyi. A lokacin da ake yin iska, dole ne a kula sosai don tabbatar da cewa iskar ta kasance mai tsauri kuma ta kasance iri ɗaya, da kuma guje wa wayoyi maras kyau ko kuma dagewa. A lokaci guda, ya kamata a shimfiɗa kayan da aka rufe a tsakanin yadudduka na iska da kuma juya bisa ga tsarin da aka tsara don tabbatar da kyakkyawan aikin wutar lantarki. Bayan an gama iskar, ana buƙatar gwajin insulation da gwajin juriya na DC don bincika ko rufin iska da iska na iska sun cika ka'idodin ƙira. Core and winding meeting: Haɗa cibiya da aka ƙera da iska. Da farko, shigar da iska a kan ainihin ginshiƙi na ainihin. Sa'an nan, yi amfani da fasteners gyara cibiya da winding tare don tabbatar da ingantaccen tsari. A lokacin tsarin taro, kula da kiyaye daidaitaccen matsayi na dangi na tsakiya da kuma iska don guje wa da'irar maganadisu da na'urorin da'ira saboda rashin daidaituwa. Bayan an gama taron, ana aiwatar da haɗin wutar lantarki gabaɗaya na na'urar, gami da haɗin kai da kuma shigar da mai canza famfo. Gyaran jiki da haɗawa da haɗaɗɗun abubuwan da ke da iskar iska (watau jiki mai canzawa) yana buƙatar ƙarin sarrafawa. Domin injin da ke nutsar da mai, injin tafsiri yana buƙatar bushewa don cire danshi da zafi a cikin jiki da haɓaka aikin rufewa. Bayan an gama bushewa, sai a sanya jikin taransfoma a cikin tankin mai na transfoma kuma a cika shi da ingantaccen mai. Ya kamata a sarrafa saurin cika mai da zafin mai yayin aiwatar da cika man don hana kumfa da ƙarancin rufewa. Don na'urorin busassun busassun, ana buƙatar shigar da na'urorin watsar da zafi da harsashi masu kariya don tabbatar da zubar da zafi da buƙatun kariya yayin aikin na'urar. Gwaji da dubawa Bayan an haɗa taranfomar, yana buƙatar a gwada shi sosai kuma a duba shi. Abubuwan gwajin sun haɗa da gwajin rashin ɗaukar nauyi, gwajin nauyi, gwajin insulation, gwajin gajeriyar kewayawa, da sauransu. Ana amfani da waɗannan gwaje-gwajen don bincika ko alamun aikin na'urar lantarki sun cika ka'idodin ƙasa da buƙatun ƙira. Alal misali, ana amfani da gwajin ba tare da kaya ba don auna asarar da ba ta da kaya da kuma halin yanzu na mai canzawa don kimanta aikin ainihin; Ana amfani da gwajin nauyi don auna asarar nauyi da gajeriyar rashin ƙarfi na injin na'ura don kimanta aikin iskar. Sai kawai waɗanda ba na ferromagnetic gami da suka wuce duk abubuwan gwaji kuma suna da ƙwararrun alamomi za a iya haɗa su da jigilar su kuma a yi amfani da su a kasuwa. Samar da amorphous gami da gidajen wuta yana da matuƙar buƙatu don kaddarorin kayan aiki da hanyoyin samarwa. Kowace hanyar haɗin kai kai tsaye tana shafar aiki da ingancin na'urar. Tare da ci gaba da ci gaban fasaha da ci gaban kimiyyar kayan aiki, ana sa ran na'urori masu canza launi na amorphous za su taka rawar gani a fagen kiyaye makamashi da kuma ba da gudummawa ga ci gaba mai dorewa na masana'antar wutar lantarki.